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An Air Separation Unit is an industrial facility. It functions by cooling and liquefying air first. Then, leveraging cryogenic distillation based on the different boiling points of gases in the air, it separates the atmosphere into main components, mainly including oxygen, nitrogen and argon. The produced pure gases are widely used in industrial and medical fields. The process is energy - intensive and relies on components such as compressors, distillation columns and molecular sieves.
Oxygen plant is an industrial facility that is designed to produce high-purity oxygen gas through the process of air separation. The plant typically uses cryogenic distillation technology to separate the various components of air, such as nitrogen, argon, and oxygen.
Oxygen plant works by purifying air through the process of air separation. The air is compressed and cooled, and then passes through a molecular sieve where nitrogen and other trace gases are adsorbed, leaving behind pure oxygen. The pure oxygen is then liquified and stored in large tanks, where it can be filled into cylinders or used for industrial processes. Some oxygen plants also have the ability to produce high-purity oxygen for medical applications.
The purity level of oxygen produced by an oxygen plant can vary depending on the process and technology used. However, most modern oxygen plants can produce oxygen with a purity level of over 99%. This means that the oxygen produced is almost pure oxygen and is free from other gases and impurities.
Nitrogen plant is a industrial facility that produces nitrogen gas from the surrounding air. It's typically used for various industries such as chemical, food & beverage, pharmaceuticals, and more.
Nitrogen is mainly produced from air by cryogenic separation, pressure-swing adsorption (PSA) and polymeric membrane technology.
It is used to make fertilisers, nitric acid, nylon, dyes and explosives. To make these products, nitrogen must first be reacted with hydrogen to produce ammonia. This is done by the Haber process. 150 million tonnes of ammonia are produced in this way every year.
The power consumption of a nitrogen plant depends on several factors such as the capacity of the plant, the type of technology used, and the efficiency of the equipment. Generally, a small-scale nitrogen plant with a capacity of 50-100 cubic meters per hour may consume around 100-120 kW of electricity. In comparison, a large-scale plant with a capacity of 1000 cubic meters per hour or more may consume several megawatts of power.